How to choose the right HDPE pipe size

How to choose the right HDPE pipe size in Kenya — match diameter, PN rating, flow and distance to your job. A practical sizing guide from Wasser Pipes, with a full size chart.

Wasser Pipes8 min read

A row of Wasser HDPE pipes from 20mm to 110mm alongside the four factors that decide pipe size: flow, pressure, distance and application.

Quick answer

To choose the right HDPE pipe size, match two things to your job: the diameter, for the flow you need, and the PN pressure rating, for the working pressure. As a rule of thumb in Kenya: 20–25mm for household connections and drip laterals, 32–50mm for sub-mains and small farms, 63–90mm for boreholes and estate mains, and 110mm for large distribution. Use PN6–PN10 for gravity and low-pressure lines, PN16–PN20 for pumped mains and boreholes. Wasser HDPE covers every size from 20mm to 110mm, made to DIN, TSE and ISO standards.

Why choosing the right HDPE pipe size matters

The size of your HDPE pipe decides how well your whole water system works. Too small, and you starve the far end of the line — weak flow at the tap, sprinklers that won't pop up, a borehole pump straining against back-pressure and burning energy. Too large, and you pay for material and fittings you didn't need.

Getting the diameter and pressure class right the first time gives you strong, even flow, low pumping costs and a system that lasts for decades. In Kenya, where water often travels long distances from a borehole, river or tank, correct sizing is one of the most important decisions you'll make.

The 4 factors that decide HDPE pipe size

Factor one, water flow: a tank and pump feeding home taps, sprinklers and drip lines — the more water you need to move, the bigger the bore.
Factor two, pressure: pumped and borehole systems need a higher PN class than a gravity-fed line.
Factor three, distance and elevation: longer or uphill runs need a larger diameter to hold pressure to the far end.
Factor four, application: household supply, boreholes, farm irrigation and estate distribution each call for a different pipe size.

HDPE pipe size chart (Kenya)

Wasser HDPE pipes run from 20mm to 110mm. Use this chart as a quick starting point, then confirm the exact size against your flow and distance:

HDPE pipe size guide — diameter, inch equivalent and typical use
Diameter (mm)Approx. inchBest suited for
20mm½"Household connections, drip laterals, single taps
25mm¾"Home supply, small garden & kitchen plots
32mm1"Home & farm sub-mains, small drip blocks
40mm1¼"Sub-mains, small sprinkler lines
50mm1½"Mainlines for smallholder farms & small schemes
63mm2"Borehole rising mains, supply mains, greenhouses
75mm2½"Supply mains, medium farms & estates
90mm3"Larger distribution mains, multi-block projects
110mm4"Main distribution, municipal & large-scale lines

Choosing the pressure class (PN)

Diameter is only half the decision — the PN rating sets how much pressure the pipe can safely hold. Choose it from how your water moves:

HDPE pressure class by system type
PN classMax pressureUse it for
PN6 – PN86–8 barGravity-fed lines, low-pressure drip irrigation
PN1010 barGeneral water supply & irrigation mains
PN1616 barPumped mains, boreholes, high-pressure supply
PN2020 barDeep boreholes, industrial & municipal systems

Rule of thumb: when a pump is involved or the ground rises, size the pressure class up rather than down.

Sizing HDPE pipe by application

Household connection: 20mm to 25mm pipe at PN10 for a single home water supply.
Borehole rising main: 50mm to 90mm pipe at PN16 to PN20, sized to the pump head and borehole depth.
Farm irrigation: a 63mm to 90mm mainline stepping down to 32mm–50mm sub-mains and then to drip laterals.
Estate scheme distribution: a 90mm to 110mm main branching into smaller supply lines.

How to choose the right HDPE pipe size, step by step

  1. Know your flow rate. Work out how much water you need per hour — from your pump output, tank size, or the number of outlets running at once.

  2. Match the diameter to the flow. Pick a bore big enough to carry that flow comfortably; a slightly larger pipe loses less pressure to friction.

  3. Choose the pressure class (PN). PN6–PN10 for gravity and drip, PN16–PN20 for pumped mains and boreholes.

  4. Account for distance and elevation. For long or uphill runs, step the diameter up so pressure holds to the far end.

  5. Confirm and buy matching fittings. Verify the size against your application and order pipe and fittings together from a trusted manufacturer like Wasser Pipes.

Common HDPE pipe sizing mistakes to avoid

Mistake one, undersizing the mainline: a main that is too small starves everything downstream of it.
Mistake two, ignoring the PN rating: putting PN6 pipe on a pumped line invites a burst.
Mistake three, forgetting friction loss: long runs lose pressure, so size for the flow you need over the full distance.
Mistake four, mismatched fittings: buy fittings that match the exact pipe size and pressure class.

Why buy your HDPE pipe from Wasser Pipes

Choosing the right size only pays off if the pipe genuinely performs to its rating — and that comes down to the manufacturer. Wasser Pipes, made by Astral Industries Limited, is built to deliver exactly what the label promises:

  • Every size, one manufacturer. The full range from 20mm to 110mm in PN6 to PN20 — so you get the precise diameter and pressure class your job needs, not the nearest guess.
  • Made to international standards. Manufactured to DIN, TSE and ISO, so a PN10 pipe really holds 10 bar and the wall thickness you pay for is what you get.
  • Genuine, correctly-rated material. Properly formulated PE resin means true pressure performance and a 50-year service life — no thin walls, no under-rated pipe.
  • Expert sizing support. As a Kenyan manufacturer, Wasser helps you calculate the right size and pressure class, and supplies the matching fittings.
  • Long coils, nationwide delivery. Supplied in 50m–100m lengths to cut joints and speed installation, delivered across Kenya.

Get the size right and the pipe right. Choose Wasser HDPE — request a quote today.

Get the right HDPE pipe size from Wasser Pipes

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